Heavy flux vibration resistant single sided Ndfeb small disc magnet

1. Product Overview & Application Scenarios

This specialized single-sided magnetic closure system provides an innovative and cost-effective solution for high-end packaging and gift box applications. By strategically reducing the magnet's diameter and thickness while maintaining performance, the design achieves significant material savings without compromising functionality. The system works particularly well when paired with iron sheet PVC components, creating a discreet yet powerful fastening mechanism. While both single and double-sided versions use the same high-quality neodymium (NdFeB) core material, the single-sided design incorporates a clever iron casing assembly that actively redirects the magnetic field. This innovative shielding technology effectively blocks magnetic flux on the encased side while concentrating and amplifying the field strength on the exposed surface, creating a powerful one-sided attraction. In contrast to conventional double-sided magnets that maintain equal magnetic exposure on both surfaces, this engineered solution offers packaging designers several advantages - it's more economical for mass production, provides stronger unilateral holding power, and allows for cleaner aesthetic integration where hidden magnetic components are desired. The iron-PVC combination further enhances the system's versatility, making it ideal for applications where cost efficiency, weight reduction and discreet functionality are key considerations, from luxury packaging to retail displays and beyond. This intelligent magnetic routing principle represents a smart balance between performance, economy and design flexibility in modern packaging solutions.

2. Technical Specifications

- Product Name: Heavy flux vibration resistant single sided ndfeb small disc magnet

- Magnet Grade: N35 (Br ≥11.8 kGs, Hcj ≥12 kOe)  

- Dimension: 15mm x 2mm  

- Dimensional Tolerance: +/-0.05 

- Operating Temperature: ≤80°C (High-temp versions available)  

- Density: ≥7.5 g/cm³  

- Surface Magnetic Field: 2,800 Gs  

- Magnetic Flux : 2.0 mWb  (Fluxmeter-tested)  

3. Surface Treatment & Coating Technology

To enhance this customized  high quality  heat resistant heavy flux vibration resistant single sided ndfeb small disc magnet ‘s corrosion resistance, surface quality, and magnetic stability, the following treatments are used:

Edge Reinforcement: Laser cladding with nickel-based alloy at magnet seams (prevents electrochemical corrosion)

Edge Rounding: Reduces magnetic field distortion

Default Coating: Triple layer Ni-Cu-Ni (customizable)

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm)

Optional Coatings: Gold or silver plating for better conductivity and corrosion resistance

Coating Benefits:

Salt spray resistance and improved oxidation durability

Higher surface hardness and scratch resistance

Enhanced gloss, suitable for exposed parts

4. Appearance & Dimensional Inspection

The ways of inspecting this  precision customized strong magnetic force heavy flux vibration resistant single sided ndfeb small disc magnet’s apperance are as following :

Visual Inspection: Under standardized lighting, trained QC staff check for cracks, chipping, inclusions, pores, or oxidation.

Image Measurement System: High-definition cameras and algorithms conduct non-contact 2D measurements, especially for complex or irregular shapes, ensuring efficiency and objectivity in mass production.

Automated Intelligent Inspection: High-speed cameras with AI algorithms detect and reject defects (e.g., cracks, scratches, discoloration) and dimensional anomalies, improving yield and reducing human error.

5. Reliability Testing

Impact & Vibration Test: Simulates shipping and usage conditions to ensure operational stability.

Constant Temperature & Humidity Test: Performed under 85°C and 85% RH for 96–500 hours. Performance and appearance are compared before and after testing.

6. Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated-defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

7. FAQ

Q: How to choose the correct magnetization direction?

Axial Magnetization: Magnetic lines flow through thickness — best for concentrated fields

Radial Magnetization: Magnetic lines radiate outward — for uniform field distribution

Multipole Magnetization: Multiple poles along circumference — for complex fields (e.g., motors, sensors)

Q: What is the maximum working temperature of a ring magnet?

Standard N-series: up to 80°C

High-temp grades (SH/UH/EH): up to 150°C–230°C

Dysprosium-enriched formulations can further enhance temperature resistance

Q: Does magnetism decay over time?
Under normal conditions (room temp, dry, no heavy vibration), NdFeB magnets exhibit excellent time stability (<5% loss over 10 years). However, factors like:

Temperature overrun

Strong external magnetic fields

Surface corrosion

Mechanical impact may affect performance.

8. Why Choose us ？

Dongguan Jinconn New Materials Holdings Co., Ltd. is a publicly listed enterprise offering integrated R&D, manufacturing, and sales of rare earth magnets. Based in Xiaohe Industrial Zone, Daojiao Town, Dongguan, we serve clients across China and globally.

With deep expertise in magnetic materials, we deliver solutions for industries like EVs, smart manufacturing, and electronics. Our strong technical capabilities and product consistency have earned the trust of customers worldwide.

9.  Usage Precautions？

Handle gently: Avoid impacts/drops (brittle material).
Prevent pinching: Slide magnets apart—do not pry.

Polarity check: Install correctly to avoid malfunctions.

Avoid moisture/acids: Store in dry, mild environments.

Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

10. Customization & Services

Custom magnet size, shape, and coating (layers, thickness, color)

Tailored magnetization direction and field strength

Laser engraving service for logos or serial numbers

Packaging and suction force testing for special applications

Contact Us
Phone/WhatsApp/WeChat: +8614716150318
Email: leo@jinconn.com
Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong Province, China