Precision customized High magnetic strength permanent arc Shaped Neodymium Magnet

Precision customized High magnetic strength permanent arc Shaped Neodymium Magnet

Neodymium Arc/Segment Magnets

Engineered for demanding industrial applications, these tailor-made super strong stable high magnetic strength permanent arc segment neodymium magnets  are integral to the construction of motors and generators that require precise magnetic alignment for optimal performance. Their curved design allows them to fit seamlessly around the rotor or stator, ensuring consistent magnetic flux and efficient energy conversion. Commonly used in the production of electric vehicles, wind turbines, and industrial automation systems, these custom-tailored heat resistant high magnetic strength stable arc shaped  magnets provide the magnetic strength and durability needed to support high-performance machinery. Their role in enhancing the efficiency and reliability of these systems makes them essential in industries focused on innovation and energy efficiency.

Magnet Grade: N42

N42 grade neodymium magnets offer a balanced combination of strength and versatility, with a maximum energy product of around 42 MGOe. Well-suited for various applications including motors, sensors, and precision assemblies, they deliver consistent magnetic performance. Their reliable field strength makes them a preferred choice for consumer electronics and technical equipment alike. Widely adopted across industries, N42 magnets are valued for their dependable and efficient performance.

Protective Coating: Ni-Cu-Ni

These Ni-Cu-Ni plated neodymium magnets feature a robust triple-layer coating that shields the neodymium core from moisture and oxygen, preventing corrosion over time. The polished, glossy finish adds aesthetic appeal while ensuring reliable performance in environments with mild moisture exposure. For harsher applications where greater durability is required, epoxy coatings may be more suitable for long-term protection.

Material Neodymium (NdFeB)

Product Name:Precision customized High magnetic strength permanent arc Shaped Neodymium Magnet

Magnetic Grade: N42 (Br ≥ 13.5 kGs, Hcj ≥ 12 kOe)
Inner radius (IR): 4mm
Outer Radius (OR): 6mm
Thickness: 10mm
Dimensional Tolerance: Length ±0.05mm, Width ±0.05mm, Thickness ±0.05mm
Operating Temperature: ≤80°C (high-temp version available)
Density: ≥7.5 g/cm³
Surface Magnetic Field: 3800 ±200 Gauss (measured with TM-801 Gauss meter)
Magnetic Flux: 2.3 mWb (measured with fluxmeter)

Manufacturing Process

This customized energy efficient  high magnetic strength arc shaped neodymium magnet is manufactured through the following key processes:

● A high-speed grinding wheel shapes the magnet's surfaces with tight dimensional tolerances.

● Coolant fluid is applied to control heat, reduce surface stress, and ensure a smooth finish.

● The result is a uniform, precisely dimensioned magnet with clean edges—ideal for high-performance applications.

This precision step is essential for ensuring that the final magnets meet strict quality standards for use in motors, sensors, electronics, and aerospace components      

Surface Treatment & Plating

To enhance corrosion resistance and appearance:

Default Plating: Triple-layer Ni-Cu-Ni (customizable).

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm).

Optional Plating: Single-layer Zn (5μm) for cost-sensitive projects.

Features:

✔ Salt spray & oxidation resistance

✔ Increased surface hardness (scratch-resistant)

✔ Improved gloss (ideal for exposed components)

Appearance & Dimensional Inspection

Visual Inspection: Under standardized lighting, trained QC staff check for cracks, chipping, inclusions, pores, or oxidation

Automated Intelligent Inspection: High-speed cameras with AI algorithms detect and reject defects (e.g., cracks, scratches, discoloration) and dimensional anomalies, improving yield and reducing human error. 

Applications

Electric Motors & Generators
Application: Precision-engineered magnets are employed in stators, rotors, and brushless DC motors to enhance magnetic flux density, efficiency, and torque performance.

Consumer Electronics
Application: High-performance neodymium magnets are integrated into speakers, haptic systems, vibration motors, and sensors, contributing to compact design and reliable functionality.

Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated-defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

Frequently Asked Questions:

Q: How to choose the correct magnetization direction?

Axial Magnetization: Magnetic lines flow through thickness — best for concentrated fields

Radial Magnetization: Magnetic lines radiate outward — for uniform field distribution

Multipole Magnetization: Multiple poles along circumference — for complex fields (e.g., motors, sensors)

Q: What is the maximum working temperature of a ring magnet?

Standard N-series: up to 80°C

High-temp grades (SH/UH/EH): up to 150°C–230°C

Dysprosium-enriched formulations can further enhance temperature resistance

Q: Does magnetism decay over time?

Under normal conditions (room temp, dry, no heavy vibration), NdFeB magnets exhibit excellent time stability (<5% loss over 10 years). However, factors like:

● Temperature overrun

● Strong external magnetic fields

● Surface corrosion

● Mechanical impact may affect performance.

Usage Precautions？

● Handle gently: Avoid impacts/drops (brittle material).

● Prevent pinching: Slide magnets apart—do not pry.

● Polarity check: Install correctly to avoid malfunctions.

● Avoid moisture/acids: Store in dry, mild environments.

● Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

Customization & Services

● Custom magnet size, shape, and coating (layers, thickness, color)

● Tailored magnetization direction and field strength

● Laser engraving service for logos or serial numbers

● Packaging and suction force testing for special applications

Contact Us:

Phone/WhatsApp/WeChat: +86 13829120676
Email: Info@jinconn.com
Website: www.jinconnmagnet.com
Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong Province, China