Powerful D15- 12mm x 5mm Round Neodymium – Nickel Coated, Rare Earth Magnet

Powerful D15- 12mm x 5mm Round Neodymium – Nickel Coated, Rare Earth Magnet

2025-7-16

Understanding Neodymium Magnets

Neodymium (NdFeB) magnets are known for their exceptional magnetic strength, making them the strongest type of permanent magnet on the market. Their compact size enables them to deliver a high magnetic force, even in space-constrained applications. In construction, they help securely position metal components during assembly, while in the medical sector, they play a vital role in the consistent performance of imaging systems and sensitive equipment. From everyday home tasks to demanding industrial operations, these magnets ensure dependable, long-lasting functionality.

D12mm x 5mm Round Neodymium – Nickel Coated, Disc Magnet

These customized heat resistance high coercivity countersunk disc magnets are easy to install and provide a strong magnetic hold, making them suitable for a wide range of applications. In industrial environments, they’re often used to secure safety covers, fix metal plates in place, or hold components steady during use. Around the house, they work well for magnetic latches, organizing garage tools, or keeping heavy doors closed. In retail, they’re commonly used to mount signs and displays where strength and flexibility are important. Their durable design and wide range of uses make them a practical solution for many everyday tasks.

Magnet Grade: N42

N42 grade neodymium magnets offer a balanced combination of strength and versatility, with a maximum energy product of around 42 MGOe. Well-suited for various applications including motors, sensors, and precision assemblies, they deliver consistent magnetic performance. Their reliable field strength makes them a preferred choice for consumer electronics and technical equipment alike. Widely adopted across industries, N42 magnets are valued for their dependable and efficient performance.

Protective Coating: Ni-Cu-Ni

These Ni-Cu-Ni plated neodymium magnets feature a robust triple-layer coating that shields the neodymium core from moisture and oxygen, preventing corrosion over time. The polished, glossy finish adds aesthetic appeal while ensuring reliable performance in environments with mild moisture exposure. For harsher applications where greater durability is required, epoxy coatings may be more suitable for long-term protection.

APPLICATION EXAMPLES

Material Neodymium (NdFeB)

Product Name: Round Neodymium – Nickel Coated, Custom Rare Earth Disc Magnet
Magnetic Grade: N42 (Br ≥ 13.5 kGs, Hcj ≥ 12 kOe)
Thickness: D 12mm x 5mm

Countersunk Hole: 5mm
Dimensional Tolerance: Length ±0.05mm, Width ±0.05mm, Thickness ±0.05mm

Magnetisation Direction: Axially Magnetised

Polarity: Countersunk Face North
Operating Temperature: ≤80°C (high-temp version available)
Density: ≥7.5 g/cm³
Surface Magnetic Field: 3800 ±200 Gauss (measured with TM-801 Gauss meter)
Magnetic Flux: 2.3 mWb (measured with fluxmeter)

Manufacturing Process

The product is manufactured through the following key processes:

● A high-speed grinding wheel shapes the magnet's surfaces with tight dimensional tolerances.

● Coolant fluid is applied to control heat, reduce surface stress, and ensure a smooth finish.

● The result is a uniform, precisely dimensioned magnet with clean edges—ideal for high-performance applications.

This precision step is essential for ensuring that the final magnets meet strict quality standards for use in motors, sensors, electronics, and aerospace components

Surface Treatment & Plating

To enhance corrosion resistance and appearance:

Default Plating: Triple-layer Ni-Cu-Ni (customizable).

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm).

Optional Plating: Single-layer Zn (5μm) for cost-sensitive projects.

Features:

✔ Salt spray & oxidation resistance

✔ Increased surface hardness (scratch-resistant)

✔ Improved gloss (ideal for exposed components)

Appearance & Dimensional Inspection

Visual Inspection: Under standardized lighting, trained QC staff check for cracks, chipping, inclusions, pores, or oxidation

Image Measurement System: High-res cameras and algorithms conduct non-contact 2D measurements, especially for complex or irregular shapes, ensuring efficiency and objectivity in mass production. 

Automated Intelligent Inspection: High-speed cameras with AI algorithms detect and reject defects (e.g., cracks, scratches, discoloration) and dimensional anomalies, improving yield and reducing human error. 

Reliability Testing

Impact & Vibration Test: Simulates shipping and usage conditions to ensure operational stability.

Constant Temperature & Humidity Test: Performed under 85°C and 85% RH for 96–500 hours. Performance and appearance are compared before and after testing.

Applications

Electric Motors & Generators
Application: Precision-engineered magnets are employed in stators, rotors, and brushless DC motors to enhance magnetic flux density, efficiency, and torque performance.

Consumer Electronics
Application: High-performance neodymium magnets are integrated into speakers, haptic systems, vibration motors, and sensors, contributing to compact design and reliable functionality.

Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

We understand logistics is more than just transport — it's about your commitment and customer satisfaction. Our solutions offer:

● Global logistics support

● End-to-end visual tracking

● Multiple layers of transport safety

● One-on-one customer service for tailored shipping plans

With our reliable land, sea, and air logistics network, we empower your business to go further and soar higher.

With deep expertise in magnetic materials, we deliver solutions for industries like EVs, smart manufacturing, and electronics. Our strong technical capabilities and product consistency have earned the trust of customers worldwide.

Usage Precautions？

● Handle gently: Avoid impacts/drops (brittle material).

● Prevent pinching: Slide magnets apart—do not pry.

● Polarity check: Install correctly to avoid malfunctions.

● Avoid moisture/acids: Store in dry, mild environments.

● Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

Customization & Services

● Custom magnet size, shape, and coating (layers, thickness, color)

● Tailored magnetization direction and field strength

● Laser engraving service for logos or serial numbers

● Packaging and suction force testing for special applications

Please contact us for free samples, magnet customization solutions, and MSDSRoHS, ISO 9001, QC080000, IATF 16949, ISO 14001, ISO 27001 or other relevant certificates!

We’re here to help!

 Phone/WhatsApp/WeChat:+86 180 3822 5893

Email: info@jinconn.com

 Website: www.jinconnmagnet.com

 Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong, China