Precision customized heat resistant high-torque powerful tile-shaped neodymium magnet

Precision customized heat resistant high-torque powerful tile-shaped neodymium magnet

Understanding Neodymium Magnets

Neodymium (NdFeB) magnets are known for their exceptional magnetic strength, making them the strongest type of permanent magnet on the market. Their compact size allows them to deliver high magnetic force even in space-constrained applications. In construction, they help securely position metal components during assembly, while in the medical sector, they play a vital role in the consistent performance of imaging systems and sensitive equipment. From everyday home tasks to demanding industrial operations, these magnets ensure dependable, long-lasting functionality.

Custom nickel-plating high-torque permanent neodymium magnet for servo motor

These precision customized heat resistant high-torque powerful stable nickle-plating tile-shaped neodymium magnet are highly versatile—perfect for DIY tasks and industrial uses alike. Whether organizing tools, fastening panels, or creating custom assemblies, their strong magnetic grip ensures stable, reliable performance. They’re frequently used in engineering, aerospace, and construction for precise alignment and firm holding power. Ideal for both casual and professional users, these magnets offer a flexible solution across a wide range of applications.

Magnet Grade: N52

N52 grade neodymium magnets offer a balanced combination of strength and versatility, with a maximum energy product of around 52 MGOe. Well-suited for various applications including motors, sensors, and precision assemblies, they deliver consistent magnetic performance. Their reliable field strength makes them a preferred choice for consumer electronics and technical equipment alike. Widely adopted across industries, N52 magnets are valued for their dependable and efficient performance.

Surface Finish: Ni-Cu-Ni Coating

These tailor-made heat resistant high-torque powerful stble  tile-shaped neodymium magnets are finished with a durable triple-layer Ni-Cu-Ni (Nickel-Copper-Nickel) coating that enhances corrosion resistance and maintains a clean, professional look. This layered shield protects the magnet’s core from oxidation and wear in mildly humid environments, making them suitable for long-term use in a range of settings. For more aggressive environments, epoxy or other advanced coatings may offer enhanced protection.

APPLICATION EXAMPLES

Material Neodymium (NdFeB)

Product Name:precision customized heat resistant high-torque powerful tile-shaped neodymium magnet

Magnetic Grade: N52 (Br ≥ 14.8 kGs, Hcj ≥ 12 kOe)
Dimensions: L15mm x 8mm x 3mm (customizable)
Dimensional Tolerance: Length ±0.05mm, Width ±0.05mm, Thickness ±0.05mm
Operating Temperature: ≤80°C (high-temp version available)
Density: ≥7.5 g/cm³
Surface Magnetic Field: 3800 ±200 Gauss (measured with TM-801 Gauss meter)
Magnetic Flux: 2.3 mWb (measured with fluxmeter)

Manufacturing Process

The product is manufactured through the following key processes:

● A high-speed grinding wheel shapes the magnet's surfaces with tight dimensional tolerances.

● Coolant fluid is applied to control heat, reduce surface stress, and ensure a smooth finish.

● The result is a uniform, precisely dimensioned magnet with clean edges—ideal for high-performance applications.

This precision step is essential for ensuring that the final magnets meet strict quality standards for use in motors, sensors, electronics, and aerospace components

Surface Treatment & Plating

To enhance corrosion resistance and appearance:

Default Plating: Triple-layer Ni-Cu-Ni (customizable).

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm).

Optional Plating: Single-layer Zn (5μm) for cost-sensitive projects.

Features:

✔ Salt spray & oxidation resistance

✔ Increased surface hardness (scratch-resistant)

✔ Improved gloss (ideal for exposed components)

Reliability Testing

Impact & Vibration Test: Simulates shipping and usage conditions to ensure operational stability.

Constant Temperature & Humidity Test: Performed under 85°C and 85% RH for 96–500 hours. Performance and appearance are compared before and after testing.

Damp Heat Test: Evaluates resistance to high humidity and corrosion.

Applications

Electric Motors & Generators
Application: Precision-engineered magnets are employed in stators, rotors, and brushless DC motors to enhance magnetic flux density, efficiency, and torque performance.

Consumer Electronics
Application: High-performance neodymium magnets are integrated into speakers, haptic systems, vibration motors, and sensors, contributing to compact design and reliable functionality.

Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated-defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

We understand logistics is more than just transport — it's about your commitment and customer satisfaction. Our solutions offer:

● Global logistics support

● End-to-end visual tracking

● Multiple layers of transport safety

● One-on-one customer service for tailored shipping plans

With our reliable land, sea, and air logistics network, we empower your business to go further and soar higher.

Frequently Asked Questions:

Q: How to choose the correct magnetization direction?

Axial Magnetization: Magnetic lines flow through thickness — best for concentrated fields

Radial Magnetization: Magnetic lines radiate outward — for uniform field distribution

Multipole Magnetization: Multiple poles along circumference — for complex fields (e.g., motors, sensors)

Q: What is the maximum working temperature of a ring magnet?

Standard N-series: up to 80°C

High-temp grades (SH/UH/EH): up to 150°C–230°C

Dysprosium-enriched formulations can further enhance temperature resistance

Q: Does magnetism decay over time?

Under normal conditions (room temp, dry, no heavy vibration), NdFeB magnets exhibit excellent time stability (<5% loss over 10 years). However, factors like:

● Temperature overrun

● Strong external magnetic fields

● Surface corrosion

● Mechanical impact may affect performance.

Usage Precautions？

● Handle gently: Avoid impacts/drops (brittle material).

● Prevent pinching: Slide magnets apart—do not pry.

● Polarity check: Install correctly to avoid malfunctions.

● Avoid moisture/acids: Store in dry, mild environments.

● Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

Customization & Services

● Custom magnet size, shape, and coating (layers, thickness, color)

● Tailored magnetization direction and field strength

● Laser engraving service for logos or serial numbers

● Packaging and suction force testing for special applications

Please contact us for free samples, magnet customization solutions, and MSDSRoHS, ISO 9001, QC080000, IATF 16949, ISO 14001, ISO 27001 or other relevant certificates!

We’re here to help!

Phone/WhatsApp/WeChat: +86 180 3822 5893
Email: info@jinconn.com
Website: www.jinconnmagnet.com
Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong, China