High flux density nickel coated durability servo motor segmented magnet

Product Overview & Application Scenarios

This sample is a 90-degree curved rare earth permanent magnet designed specifically for motor applications. Four identical magnet segments are assembled together to form a complete ring structure with radial paired magnetization. This high remanence heat resistant high flux density nickel coated durability servo motor segmented magnet features an outer radius of 19mm, inner radius of 14mm, a 90-degree arc angle, and 10mm height/thickness. As a customized product, all dimensions can be adjusted according to different customers' requirements - we can provide quotations and process samples based on your specific technical drawings and specifications.

These tailor-made superior holding capability high flux density nickel coated durability servo motor segmented magnets are typically engineered with specialized shapes like tile-type (magnetic tiles), curved (sector-shaped), or ring configurations to precisely match motor structures. Such optimized geometries ensure superior magnetic field distribution and significantly enhance overall motor efficiency and performance. The unique curved design allows for optimal air gap control and maximizes flux density in the working area, making these magnets ideal for high-performance motor applications where precision and efficiency are critical.

Technical Specifications

- Product Name: high flux density nickel coated durability servo motor segmented magnet

- Magnet Grade: N45SH(Br ≥13.3 kGs, Hcj ≥12.6 kOe)  

- Dimension: OR19 x IR14 x 90° x 10mm  

- Dimensional Tolerance: +/-0.04  

- Operating Temperature: ≤80°C (High-temp versions available)  

- Density: ≥7.5 g/cm³  

- Surface Magnetic Field: 3,100 Gs  

- Magnetic Flux : 2.0 mWb  (Fluxmeter-tested)  

Surface Treatment & Coating Technology

To enhance  these  precision engineered premium quality high flux density nickel coated durability servo motor segmented magnets’ corrosion resistance, surface quality, and magnetic stability, the following treatments are used:

Edge Reinforcement: Laser cladding with nickel-based alloy at magnet seams (prevents electrochemical corrosion)

Edge Rounding: Reduces magnetic field distortion

Default Coating: Triple layer Ni-Cu-Ni (customizable)

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm)

Optional Coatings: Gold or silver plating for better conductivity and corrosion resistance

Coating Benefits:

Salt spray resistance and improved oxidation durability

Higher surface hardness and scratch resistance

Enhanced gloss, suitable for exposed parts

Apperance & Dimensional Inspection

Visual Inspection: Under standardized lighting, trained QC staff check for cracks, chipping, inclusions, pores, or oxidation.                              

Image Measurement System: High-res cameras and algorithms conduct non-contact 2D measurements, especially for complex or irregular shapes, ensuring efficiency and objectivity in mass production.

    Automated Intelligent Inspection: High-speed cameras with AI algorithms detect and reject defects (e.g., cracks, scratches,  discoloration) and dimensional anomalies, improving yield and reducing human error.

Magnetic Flux Consistency Test: Fluxmeters or Hall-effect testers measure magnetic flux across batches to ensure uniform performance in end-user applications.

  Reliability Test

Impact & Vibration Test: Simulates shipping and usage conditions to ensure operational stability.

Constant Temperature & Humidity Test: Performed under 85°C and 85% RH for 96–500 hours. Performance and appearance are compared before and after testing.

 Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated-defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

We understand logistics is more than just transport — it's about your commitment and customer satisfaction. Our solutions offer:

Global logistics support

End-to-end visual tracking

Multiple layers of transport safety

One-on-one customer service for tailored shipping plans

With our reliable land, sea, and air logistics network, we empower your business to go further and soar higher.

 FAQ

Q: How to choose the correct magnetization direction?

Axial Magnetization: Magnetic lines flow through thickness — best for concentrated fields

Radial Magnetization: Magnetic lines radiate outward — for uniform field distribution

Multipole Magnetization: Multiple poles along circumference — for complex fields (e.g., motors, sensors)

Q: What is the maximum working temperature of magnet?

Standard N-series: up to 80°C

High-temp grades (SH/UH/EH): up to 150°C–230°C

Dysprosium-enriched formulations can further enhance temperature resistance

  Why choose us ?

    Dongguan Jinconn New Material Holdings  Co., Ltd. is a publicly listed enterprise offering integrated R&D, manufacturing, and sales of rare earth magnets. Based in Xiaohe Industrial Zone, Daojiao Town, Dongguan, we serve clients across China and globally.

With over a decade of expertise in magnetic materials and precision magnet manufacturing, we understand the technical demands of a wide range of industries.

Our in-house engineering and tooling teams enable us to offer custom-shaped, high-precision, and application-specific magnets tailored to your unique requirements.

We adhere to international standards including ISO 9001, ISO 14001, and IATF 16949, with strict quality control from raw materials to finished products.

With deep expertise in magnetic materials, we deliver solutions for industries like EVs, smart manufacturing, and electronics. Our strong technical capabilities and product consistency have earned the trust of customers worldwide.

  Usage Precautions

Handle gently: Avoid impacts/drops (brittle material).

Prevent pinching: Slide magnets apart—do not pry.

Polarity check: Install correctly to avoid malfunctions.

Avoid moisture/acids: Store in dry, mild environments.

Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

  Customization & Service 
 

Custom magnet size, shape, and coating (layers, thickness, color)

Tailored magnetization direction and field strength

Laser engraving service for logos or serial numbers

Packaging and suction force testing for special applications

Please contact us for free samples, magnet customization solutions, and MSDSRoHS, ISO 9001, QC080000, IATF 16949, ISO 14001, ISO 27001 or other relevant certificates!

We’re here to help!

 Phone/WhatsApp/WeChat:+86 180 3822 5893

 Email: info@jinconn.com

 Website: www.jinconnmagnet.com

Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong, China