Custom high coercivity nickel plated compact cylinder shaped magnet  

1. Product Overview & Application Scenarios

These custom  strong magnetic force high coercivity nickel plated compact cylinder shaped magnets  are designed for uses demanding an intense and directional magnetic field, ideal for sensor technology, industrial separation systems, and mixing devices. Their extended geometry concentrates the magnetic flux along the axis, a key feature for precise performance in linear motion systems and magnetic drive mechanisms.

In academic and laboratory environments, these customized industrial grade heat resistance  high coercivity stable nickel plated compact cylinder shaped magnets  generate stable, homogeneous fields essential for repeatable experimental results. Their high-strength, dependable magnetization also makes them popular for hobbyist applications, delivering uniform performance across both industrial and scientific uses.

2. Technical Specifications

- Product Name: Custom high coercivity nickel plated compact cylinder shaped magnet

- Magnet Grade: N52 (Br ≥14.2 kGs, Hcj ≥12 kOe)  

- Dimension: 30mm x 30mm

- Dimensional Tolerance: +/-0.05 

- Operating Temperature: ≤80°C (High-temp versions available)  

- Density: ≥7.5 g/cm³  

- Surface Magnetic Field: 3,900 Gs  

- Magnetic Flux : 2.0 mWb  (Fluxmeter-tested)  

3. Surface Treatment & Coating Technology

To enhance these customized high torque energy efficient  high coercivity nickel plated compact cylinder shaped magnets’corrosion resistance, surface quality, and magnetic stability, the following treatments are used:

Edge Reinforcement: Laser cladding with nickel-based alloy at magnet seams (prevents electrochemical corrosion)

Edge Rounding: Reduces magnetic field distortion

Default Coating: Triple layer Ni-Cu-Ni (customizable)

Standard Thickness: Ni (3μm) + Cu (5μm) + Ni (4μm)

Optional Coatings: Gold or silver plating for better conductivity and corrosion resistance

Coating Benefits:

Salt spray resistance and improved oxidation durability

Higher surface hardness and scratch resistance

Enhanced gloss, suitable for exposed parts

4. Appearance & Dimensional Inspection

Visual Inspection: Under standardized lighting, trained QC staff check for cracks, chipping, inclusions, pores, or oxidation.

Image Measurement System: High-definition cameras and algorithms conduct non-contact 2D measurements, especially for complex or irregular shapes, ensuring efficiency and objectivity in mass production.

Automated Intelligent Inspection: High-speed cameras with AI algorithms detect and reject defects (e.g., cracks, scratches, discoloration) and dimensional anomalies, improving yield and reducing human error.

5. Reliability Testing

Impact & Vibration Test: Simulates shipping and usage conditions to ensure operational stability.

Constant Temperature & Humidity Test: Performed under 85°C and 85% RH for 96–500 hours. Performance and appearance are compared before and after testing           

Damp Heat Test: Evaluates resistance to high humidity and corrosion.

6. Packaging & Transportation

Defect Elimination: 100% inspection using calipers, projectors, visual checks, and automated systems to reject cracked, chipped, oxidized, or coated-defective magnets.

Uniform Magnetization & Structured Arrangement: Magnets are uniformly magnetized and arranged for optimal packaging based on customer requirements to ensure performance and facilitate automated assembly.

Vacuum Sealed Packaging: Multi-layer vacuum sealing with moisture barriers, desiccants or nitrogen, prevents corrosion and magnetic interference during storage and shipping.

Customized Outer Packaging: Shock-proof, moisture-resistant, and anti-magnetic leakage packaging (e.g., multilayer cartons, plastic boxes, metal shielding) ensures compliance with international logistics standards. Each box includes a product list, labels, and tracking codes.

 7.FAQ

Q: How to choose the correct magnetization direction?

Axial Magnetization: Magnetic lines flow through thickness — best for concentrated fields

Radial Magnetization: Magnetic lines radiate outward — for uniform field distribution

Multipole Magnetization: Multiple poles along circumference — for complex fields (e.g., motors, sensors)

Q: What is the maximum working temperature of a ring magnet?

Standard N-series: up to 80°C

High-temp grades (SH/UH/EH): up to 150°C–230°C

Dysprosium-enriched formulations can further enhance temperature resistance

Q: Does magnetism decay over time?
Under normal conditions (room temp, dry, no heavy vibration), NdFeB magnets exhibit excellent time stability (<5% loss over 10 years). However, factors like:

Temperature overrun

Strong external magnetic fields

Surface corrosion

Mechanical impact may affect performance.

With deep expertise in magnetic materials, we deliver solutions for industries like EVs, smart manufacturing, and electronics. Our strong technical capabilities and product consistency have earned the trust of customers worldwide.

8.  Usage Precautions？

Handle gently: Avoid impacts/drops (brittle material).
Prevent pinching: Slide magnets apart—do not pry.

Polarity check: Install correctly to avoid malfunctions.

Avoid moisture/acids: Store in dry, mild environments.

Keep away from sensitive devices: Hard drives, IC cards, pacemakers, etc.

9. Customization & Services

Custom magnet size, shape, and coating (layers, thickness, color)

Tailored magnetization direction and field strength

Laser engraving service for logos or serial numbers

Packaging and suction force testing for special applications

Please contact us for free samples, magnet customization solutions, and MSDSRoHS, ISO 9001, QC080000, IATF 16949, ISO 14001, ISO 27001 or other relevant certificates!
Phone/WhatsApp: +8614716150318
Email: leo@jinconn.com
Address: Xiaohe Industrial Zone, Daojiao Town, Dongguan City, Guangdong Province, China